LMS-6 Radiosonde
The LMS-6 Radiosonde is a radiosonde manufactured by Lockheed-Martin Sippican, and used for meteorological sounding.
Overview
There are two models of the LMS-6, a 403MHz model and a 1680MHz model. This article will cover the 403MHz model unless specified.
Specs
- 16 Fixed transmit carrier frequencies (MHz): 400.250, 400.625, 401.000, 401.375, 401.750, 402.125, 402.500, 402.875, 403.250, 403.625, 404.000, 404.375, 404.750, 405.125, 405.500, 405.875
- Frequency tolerance +/-30ppm
- Mean TX Power 70.8mW (18.5dBm)
- Emission Designator 16K8F1D
- FSK with a maximum modulating frequency of 4.8 kHz
- Emission 3dB BW +/-5.0 kHz
- Emission 20dB BW +/-12.7 kHz
- Omnidirectional antenna
- Main beam gain 2dBi
- Horizontal Beamwidth 360 degrees
- Vertical Beamwidth +84 degrees
Photos
Disassembly
This is a minimally-destructive disassembly method that will allow the payload to be held back together with about two feet of duct tape if you wish to reuse the payload for another weather balloon flight.
- Cut the zip tie holding the plastic strap to the balloon/parachute tether rope.
- Examine rope, parachute and parachute rigging lines for viability. Neatly organize the flight rigging if usable. Discard if not viable for reuse.
- Peel open the battery/power cover from the bottom of the radiosonde and ensure that all 3 connectors are loose and not connected to one another.
- Remove the plastic pins from either side of the radiosonde.
- Peel away the paper wrapper starting with the corner near the external sensors
- Tear the plastic strap off. It's held on mostly with a few staples into the styrofoam
- Using a sharp utility razor, cut the bottom half of the shell off, carefully. The styrofoam is about 0.6 inch (15mm) thick on both the sides and bottom, so making a long cut all the way around the sides of the radiosonde, about 0.75" from the bottom edge, and not much deeper than 0.6" is recommended. You can use the exit of the weather sensors as a guide. DO NOT fully separate the radiosonde styrofoam shell yet.
- Cut the tape holding the antenna into its dipole shape. Completely remove the tape and straighten the antenna wires.
- Peel open the battery terminal access panel on the bottom again. Using a pair of tweezers, remove the small styrofoam block keeping the power wires restrained.
- Push the battery wires through the hole as you peel apart the styrofoam shell.
- The shell is glued together from the factory. Some of this glue will hold wires to the styrofoam shell. Carefully peel the sensor wires away from the foam and carefully pull the antenna wire (straightened in step 8) through the hole in the bottom of the shell.
- The board should be completely separated from the two styrofoam shell halves. Set aside shell, plastic strap, plastic pins and paper wrap for possible re-use later.
- Remove (3) Lithium CR-123A cells from the battery holders and discard of them safely.
Reassembly
- Place fresh lithium CR-123A cells into the battery holders. Use of rechargeable cells is not recommended for high-altitude flight.
- Pass antenna wire through bottom part of shell.
- Pass all 3 power wires through the bottom part of shell and into the power lead compartment.
- Make sure radiosonde circuit board is properly aligned and seated into the bottom half of the shell.
- Replace small styrofoam brick to hold power wires into the compartment. Do not connect any power wires together yet.
- Route the antenna flat against the bottom of the shell and place duct tape over the hole.
- Place upper half of shell onto lower half of shell
- Using about 20 inches of Duct tape, close the edge of the radiosonde shell, ensuring that the weather sensors are able to exit the side of the shell where they originally did.
- Using a small piece of tape, close the area between the weather sensor wires. You may wish to use additional tape to keep the shell closed effectively.
- Place the plastic strap around the radiosonde as originally equipped. You can likely push the staples back into the styrofoam if they're left intact.
- Optionally, re-attach the paper wrapper to the payload, or feel free to attach your own wrapper or identification.
- Replace the plastic pins that hold the plastic strap to the radiosonde payload. You will need to push these pins through the duct tape applied in step 8.
- Ensure all sensors and antenna are extended and oriented properly. Be sure to bend antenna into a dipole orientation similar to how it shipped (about 5.75" of the shorter lead folded back and held about 0.5" away from the twin-lead coming from the radiosonde)
- Optionally, use a loop of duct tape to ensure the dipole antenna remains positioned appropriately.
- Attach radiosonde strap to flight rigging (rope/parachute/balloon or your choice of drone, kite, etc)
- Remember to connect the red and white wires, and do a pre-flight telemetry verification immediately before launch.
Powering the radiosonde in the lab
The OEM battery bank consists of three (3) CR-123A cells in series at 3.0VDC each, for a total of 9VDC. These cells are relatively expensive and only power the unit for 6-7 hours at a time. Internal battery power is enabled by connecting the white and red power wires together inside the compartment on the bottom of the radiosonde.
The unit can be powered on the bench by providing 9VDC to the red power wire and connecting the black wire to power supply ground. Do not exceed 10VDC. Lithium-Ion rechargeable RCR-123A cells can also be used for testing. These cells will not likely last the duration of a high-altitude balloon flight due to both limited power capacity and cold temperatures at altitude.
Connectors
There are four sensor connectors (SENSN) used for sensor input by the radiosonde. SENS1 is not populated on the 403MHz units. SENS2-4 have leads connected to them, and the sensors are connected to the other end of the leads, outside of the radiosonde housing. Only SENS1 appears to have spacing for a connector; the others have arbitrary lead spacing.
| Pin | Characteristics |
|---|---|
| 1 | +5V (5.47 measured) - From U25 |
| 2 | GND |
| 3 | U3 Pin 37 (PA7, High Sink/20mA) |
| 4 | 1 Hz - U14 Pin 9 (S2) |
| 5 | 1 Hz - U14 Pin 11 (S1) |
| 6 | 1 Hz - U14 Pin 11 (S0) |
| 7 | Pulldown via R41 (47k) to GND |
Public information shows this header may be used for adding additional analog sensors to the radiosonde.
| Pin | Connection |
|---|---|
| 1 | Sensor pin 1 |
| 2 | Sensor pin 2 |
0.3" spacing. Both lead wires have ferrite beads immediately before connecting to the board.
| Pin | Connection |
|---|---|
| 1 | Sensor pin 1 |
| 2 | Sensor pin 2 |
0.5" spacing.
| Pin | Connection |
|---|---|
| 1 | Sensor pin 1 |
| 2 | Sensor pin 2 |
0.3" spacing. Fine gauge insulated wire run along SENS3 wire and loomed in white heat-shrink tubing.
| Pin Number | Function | Notes / Observations |
|---|---|---|
| 1,2,7,8 | U3 - Vdd
U15 - Pin 4 |
|
| 9, 10, 15, 16, 19, 20, 33, 34 | Ground | |
| 2, 8, 18*, 24, 30 | +5VDC | 18 needs more research, may occasionally drop to ground? |
| 3 | U3 - Pin29 / PC6 / SCK / ICCCLK
TP33 U21 - Pin21 / PCLK |
|
| 4 | U3 - Pin38/Vpp/ICCSEL | Programmer probably has a 5->12v charge pump for this.
Do not apply 12v willy-nilly, will blow chip. |
| 5 | U3 - Pin39/RESET | |
| 6 | U3 - Pin27 / PC4 / MISO / ICCDATA | |
| 11 | J5 - Pin 2 | |
| 12 | U21 - Pin 20 - DCLK | 3.3v - 4800Hz square wave, clocks the serial data
This is probably not directly connected to U21/DCLK which is 5V. |
| 13 | SW1.4
U3 - Pin10/AIN3/PD3 51K resistor to ground |
|
| 17 | SW1.2
U3 - Pin8/AIN1/PD1 51K resistor to ground |
|
| 18 | SW1.1
U3 - Pin7/AIN0/PD0 51K resistor to ground |
|
| 23 | GPS Data (38400 BPS)
U3 - Pin1/RDI |
Data bursts |
| 26 | GPS Data (38400 BPS)
Maybe not connected to U3? |
Data bursts |
| 31 | BATT POS | |
| 36 | SW1.3
U3 - Pin9/AIN2/PD2 51K resistor to ground |
|
| 38 | U3 - Pin18 / OCMP1_A / AIN10 / PF4 | Square wave data bursts, 0.2msec per bit |
| 39 | RED WIRE | |
| 40 | Battery voltage | Around 9VDC measured, 3x3V batteries |
| Pin | Wire Color | Use |
|---|---|---|
| 1 | Black | Ground |
| 2 | White | Battery +9 |
| 3 | Red | +9 VDC In |
| 4 | NC | Unknown - goes to
unpopulated CR1 |
J4 - NC - earphone jack? uses SENS3 leads
| Pin | Use |
|---|---|
| 1 | Unknown |
| 2 | Unknown |
| 3 | Unknown |
| 4 | Unknown |
These traces go to U3 (ST microcontroller)
| Pin | Use | Notes/Observations |
|---|---|---|
| 1 | +5VDC | |
| 2 | Unknown | U14 Pin 13 (A0) - 3V rounded square pulses, 2x per second, 2 different periods avg ~75msec? |
| 3 | +5VDC | |
| 4 | Unknown | U14 Pin 14 (A1) - 5V, 0.1msec pulse once per second |
| 5 | +5VDC | |
| 6 | Unknown | U14 Pin 15 (A2) - 5V, 0.1msec pulse once per second |
| 7 | +5VDC | |
| 8 | Unknown | U14 Pin 12 (A3) - 3V, 250msec pulse once per second |
SP1 connects to four channels of U14, an 8-channel analog MUX. Pin 2 also connects to R111, non-populated, which would provide a pull-up to +5 at Pin 1.
Internal Busses
TI CC1050 to ST7 Bus
| CC1050
Pin |
CC1050
Name |
ST7
Pin |
Notes/Observations |
|---|---|---|---|
| 19 | DI | Pin18 / OCMP1_A / AIN10 / PF10 | U17 appears to be a level translator between CC1050.19 and ST7.18 |
| 20 | DCLK | Pin30 / PC7 / SS / AIN15 | U7 appears to be a level translator between CC1050.20 and ST7.30 |
| 21 | PCLK | Pin29 / PC6 / SCK / ICCCLK | |
| 22 | PDATA | Pin28 / PC5 / MOSI / AIN14 | Voltage varies between 5 and 3.something volts depending on which side is transmitting. |
| 23 | PALE | Pin27 / PC4 / MISO / ICCDATA |
GPS Chip to ST7 Bus
| GPS
Pin |
GPS
Name |
ST7
Pin |
ST7
Name |
Notes/Observations |
|---|---|---|---|---|
| 33 | TX_A | 1 | RDI | TSIP@38400baud |
Components
The following is a catalog of active components. Designators italicized still need positive identification; bold have been positively identified. Markings listed where known to help in identification. List additional markings when they differ.
U1 - GPS - Trimble 63530-50 - 12-channel GPS, 2x serial ports, 2.7-3.3VDC, SBAS, flash almanac/ephemeris/location storage. (The -50 variant is probably a custom variant, and exact capabilities are unknown.) This chip defaults to TSIP on the 38400 baud port, which is a binary protocol, and has been captured on this PCB.
U2 - (Marked G4/905)
U3 - ST72F324J6T6 - 32K Flash, 1K RAM, 5VDC, 10-bit ADC (16 inputs, muxed), 4x Timer, SPI, SCI, 32-bits total I/O
- 72F324J6T6 - ST72324 - Main Microcontroller, ST7 series Datasheet
- ST7 Flash Programming Quick Reference Guide
- ST7 Family Flash Programming Reference Manual
- ST7 Family ICC Protocol Reference Manual
- With a buffered 16MHz clock provided by Y3/U12, possible CPU speeds are 8MHz(/1), 4MHz(/2), 2MHz(/4), 1MHz(/8) depending on MCC configuration.
- Instruction timings have yet to be found. The datasheet only says '2-12 cycles per instruction', and a note from Raisonance support says that NOP does indeed take 2 cycles. These will be needed before we can bring up a bit-banged software debug UART as well as the bitstream for the CC1050, and may need to be reverse engineered via GPIO+oscilloscope.
U4 - (Marked Z252)
U5, U6 - LP2985 - LDO - 2.8V?
U7 - (Marked G4/905)
U8 - (Marked G4/905)
U9 - (Marked F50)
U10 - (Did not locate, maybe not placed?)
U11 - (Marked 73RW, SOT-89 or similar) - Pre-amp for GPS ant? In GPS section can.
U12 - (Marked G5/849) - looks like a clock buffer between Y3 and U3
U13 - CD4040BPW - 12-stage Ripple-Carry Binary Counter/Divider [IC Footnotes 1]
U14 - CD74HC4051PWR - High-Speed CMOS Logic Analog Mux/Demux - 8:1
U15 - TI LMC555CMM Family [IC Footnotes 2]
U16 - LMV761MF - Low Voltage Precision Comparator w/ Push-Pull Output [IC Footnotes 3]
U17 - (Marked Z252) - 3v(blue) -> 5v(yellow) level translator *insert picture U17 here*
U18 - (Did not locate, maybe not placed?)
U19 - (Did not locate, maybe not placed?)
U20 - Toshiba TC7WH157FU
U21 - CC1050 (back) - Low Power Transmitter - 300MHz-1000MHz, variable power, FSK
U22 - TPS79133DBUR - 3.3V LDO - for U21
Unot_marked (23/24?) - (Marked W6K/W76) - RF Amp, similar to SKY65013-70LF (No designator; under TX can to bottom-right of U21.)
U25 - TPS7201Q - Adj. 1.2-9.75V LDO - (Designator silkscreen is hard to read; 8-SOIC on bottom-right)
Y3 - 16MHz crystal
| U15 Pin | Function | Observations/Notes |
|---|---|---|
| 1 | GND | |
| 2 | 5VDC | |
| 3 | Trigger | Rounded square wave (maybe sawtooth) alternating between 2msec and 4msec, resting at +3VDC between bursts |
| 4 | Discharge | Rounded square wave alternating between 3msec and 5msec, short periods of 0v, resting at +3VDC between bursts |
| 5 | Output | Data. Square wave. 5V space, 0v mark? Pulses around 250msec per bit. Perhaps this is a capacitance or resistance to frequency converter. |
| 6 | Threshold | More rounded square wave bursts |
| 7 | Reset | |
| 8 | Control |
Sens 4 - Capacitive Relative humidity sensor [IC Footnotes 4]
Notes
- ↑ Package marking shows CM040B. TI Park marking lookup provides CD4040BPW.
- ↑ IC marked with ZC5. TI Part marking lookup provides LMV761. Pinout, footprint, and measured IC/pin operation matches what is expected from a 555.
- ↑ Package marking shows C22A. TI Part marking lookup provides LMV761. The SOT-23 footprint appears to match what is on the PCB.
- ↑ Sens 4 is known to be capacitive since it is listed as such on page 13 of the WMO Common Code Tables Document
GPS Subsystem
Trimble 63530 baud rate is 38400, 5V, connected to ST7 SCI port(Pins 1&2 on ST7, TDO and RDI). Assuming 8N1 framing, this means interrupts must not be disabled for >260 microseconds or else bytes may be lost as the receive shift register overflows.
Test Points
TP58 - MUX in/out (U14 Pin 3)
Circuits
RF Transmitter Circuit
The transmitter RF path contains a filter IC, pi matching network, broadband amplifier, and a few more output filter stages.
Low Pass Filters
Lowpass Filters are included on the output from the PA and CC1050 to filter out spurs and harmonics from the signal. These are required to meet FCC and NTIA emissions requirements. The measurements were taken with a NanoVNA V2 and the plots were aquired using the NanoVNA-QT software. These data should be considered un-calibrated. A S11 calibration OPEN,SHORT was performed on the NanoVNA, but since the coax is cut, I did not perform an S21 calibration. Additionally, the NanoVNA-QT software seemed to blowaway any of the manual settings I had. This software does not seem to support an OPEN/SHORT only calibration. These data can safely be interpreted as realitive measurements, meaning the filter type and cutoff frequency can be determined.
PA LPF
The PA LPF was measured by removing the DC blocking capacitor after the RF amplifier in the schematic above. The removed DC blocking capacitor is Port 1 of the measurement. Port 2 of the measurment is the antenna output with the antenna removed. The 3 dB cutoff of the filter is 500 MHz.
FL101 - CC1050 LPF
The FL101 frequency response was measured as shown below. A DC blocking capacitor was removed that was between the output of CC1050 and FL101. Two parallel resistors were removed from the output of FL101. This isolated the filter in the circuit. The cutoff of the filter is 650 MHz.
Relative Humidity Circuit
Analog Multiplexer
U14 is an 8-channel mux/demux. Four of the channels (A0-A3) go to SP1. (A4-A7 appear to go to SENS2-4, need to be traced) Pin 3 is the common in/out, and goes to R13 (560k) and R15 (47k). R15 goes to U15 Pin 7 (555 Reset), and R13 goes to U15 Pin 8 (555 Control.)
Original Firmware
Original firmware is not locked and can be dumped with Rlink-STD Debugger with RFlasher7.
Vector table is located at 0xFFE4
IDA Pro uses CPU type ST7->ST72324J6 during loading, and can load the Intel Hex file produced by the programmer directly for analysis.
Option Bytes
Option bytes are set to 0xE7F7
GPIO Initialization
- PADDR = 0xF0, PAOR = 0x38 or 0x30 depending on address 0xF3
- PA7: Open Drain Output
- PA6: Open Drain Output
- PA5: Push Pull Output
- PA4: Push Pull Output
- PA3: Depends on address 0xF3
- PBDDR = 0x0F, PBOR=0x1F
- PB4 - Pullup interrupt input
- PB3 - Push Pull Output
- PB2 - Push Pull Output
- PB1 - Push Pull Output
- PB0 - Push Pull Output
- PCDDR = 0x03, PCOR=0x0B
- PC7 - floating input
- PC6 - floating input
- PC5 - floating input
- PC4 - floating input
- PC3 - pullup input
- PC2 - floating input
- PC1 - push pull output
- PC0 - push pull output
- PDDDR = 0x20, PDOR=default to 0x0
- PD5 - open drain output
- PD4 - floating input
- PD3 - floating input
- PD2 - floating input
- PD1 - floating input
- PD0 - floating input
- PFDDR = 0x20 or 0x80 depending on address 0xF3, PFOR=0x10 or 0x80 depending on address 0xF3
- PF7 - depends on 0xF3
- PF6 - floating input
- PF5 - depends on 0xF3
- PF4 - depends on 0xF3
- PF2 - floating input
- PF1 - floating input
- PF0 - floating input
Modifications
Disable amplification
When testing, it's important not to transmit on unlicensed frequencies. Emissions can be eliminated by replacing the RF amplifier with a jumper between pins 1 and 3, and terminating the load at the antenna connection. The amplifier is an SOT-89 device just above the "-" terminal of B3. To access the RF chain, the shield housing may need to be temporarily removed. Also remove the bias feed resistor just below the "L104" marking. Then, remove the transmitter antenna from the "ANT1" connections. Use a 50 ohm resistor across the two terminals to provide a terminating load and eliminate any further transmission. Near-field reception is still possible after making these changes.
Reference
Here are some reference materials. This is an initial population of material, and this section will need significant cleanup - putting links up for now.
https://www.weather.gov/media/upperair/Documents/RWS_Build_3.4_User_Manual_%20071818.pdf - Radiosonde Replacement System Workstation User Guide. This manual describes the operational environment of the radiosonde.
https://www.nws.noaa.gov/directives/010/pd01014001b.pdf - Rawinsonde Operations - some more technical data on radiosonde operations.